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Machinability of damage-tolerant titanium alloy in orthogonal turn-milling

Tao SUN, Lufang QIN, Junming HOU, Yucan FU

《机械工程前沿(英文)》 2020年 第15卷 第3期   页码 504-515 doi: 10.1007/s11465-020-0586-2

摘要: The damage-tolerant titanium alloy TC21 is used extensively in important parts of advanced aircraft because of its high strength and durability. However, cutting TC21 entails problems, such as high cutting temperature, high tool tip stress, rapid tool wear, and difficulty guaranteeing processing quality. Orthogonal turn-milling can be used to solve these problems. In this study, the machinability of TC21 in orthogonal turn-milling is investigated experimentally to optimize the cutting parameters of orthogonal turn-milling and improve the machining efficiency, tool life, and machining quality of TC21. The mechanism of the effect of turn-milling parameters on tool life is discussed, the relationship between each parameter and tool life is analyzed, and the failure process of a TiAlN-coated tool in turn-milling is explored. Experiments are conducted on the integrity of the machined surface (surface roughness, metallographic structure, and work hardening) by turn-milling, and how the parameters influence such integrity is analyzed. Then, reasonable cutting parameters for TC21 in orthogonal turn-milling are recommended. This study provides strong guidance for exploring the machinability of difficult-to-cut-materials in orthogonal turn-milling and improves the applicability of orthogonal turn-milling for such materials.

关键词: orthogonal turn-milling     damage-tolerant titanium alloy     tool life and failure     machined surface integrity     machinability    

深海装备耐压结构用钛合金材料应用研究

蒋鹏,王启,张斌斌,王洋

《中国工程科学》 2019年 第21卷 第6期   页码 95-101 doi: 10.15302/J-SSCAE-2019.06.018

摘要:

本文概述了国内外钛合金深海装备的发展现状,针对深海服役环境特点对耐压结构用钛合金材料的性能要求进行了分析,介绍了典型装备耐压结构钛合金材料研究应用中出现的应力腐蚀和蠕变等技术问题,提出需要针对钛合金材料长期服役时存在的组织演变和性能衰减、冲击环境下的动态响应等基础科学问题开展研究,重点梳理工程应用中的大规格材料、应用评价和高效建造等关键技术。文章建议针对深海领域钛合金装备的迫切需求,进一步加大钛合金材料基础研究和工程化应用力度,推动创新应用,践行海洋强国战略。

关键词: 深海装备     耐压结构     钛合金     关键技术    

Temperature effects of shape memory alloys (SMAs) in damage control design of steel portal frames

Xiaoqun LUO, Hanbin GE, Tsutomu USAMI

《结构与土木工程前沿(英文)》 2012年 第6卷 第4期   页码 348-357 doi: 10.1007/s11709-012-0176-4

摘要: The objective of the present study is to analytically investigate temperature effects of an axial-type seismic damper made of shape memory alloys (SMAs) equipped in steel frames. Based on a modified multilinear one dimensional constitutive model of SMAs, two types of SMAs are employed, which have different stress plateau and different stress growth rate with temperature increase. Temperature effects of SMA dampers on seismic performance upgrading are discussed in three aspects: different environment temperatures; rapid loading rate induced heat generation and different SMA fractions. The analysis indicates that the effect of environment temperature should be considered for the SMA damper in steel frames. However, the rapid loading rate induced heat generation has little adverse effect.

关键词: damage control design     shape memory alloy     temperature effect    

双金属电子束选区熔化的硬件开发与成形实验 Article

郭超, 葛文君, 林峰

《工程(英文)》 2015年 第1卷 第1期   页码 124-130 doi: 10.15302/J-ENG-2015013

摘要:

电子束选区熔化(EBSM)是一种利用电子束扫描、熔化金属粉末逐层制造三维实体零件的增材制造技术。近年来,EBSM已经成功应用于多种材料的增材制造。现有EBSM工艺方面的研究主要聚焦于单种材料的成形,本研究提出一种能够利用两种粉末材料成形梯度结构的EBSM工艺,提出基于振动的粉末供给方法,并实现了两种粉末材料独立供给并混合。利用Ti6Al4V和Ti47Al2Cr2Nb两种材料进行成形。Ti6Al4V在室温下有很好的强度与塑性,而Ti47Al2Cr2Nb在高温下性能优良,但有很大的室温脆性。本研究提出的双金属EBSM工艺成功制备了Ti6Al4V/Ti47Al2Cr2Nb梯度结构,并利用光学显微镜、扫描电子显微镜、电子微探针分析等方法研究了该梯度结构的微观组织和化学成分。结果显示,梯度结构的截面厚度约为300 μm,没有裂纹,化学成分在界面处呈阶梯式变化。

关键词: 增材制造     电子束     选区熔化     梯度材料     钛合金     钛铝合金    

Parametric study on damage control design of SMA dampers in frame-typed steel piers

Xiaoqun LUO, Hanbin GE, Tsutomu USAMI,

《结构与土木工程前沿(英文)》 2009年 第3卷 第4期   页码 384-394 doi: 10.1007/s11709-009-0065-7

摘要: This paper focuses on damage control design of SMA dampers in steel frame piers. A parametric study based on time history analyses is carried out on frame-typed bridge piers with axial-type SMA damping device. The parameters examined are design parameters of strength ratio and stiffness ratio . Seismic performance indexes on displacement and strain are investigated under three JRA recommended Level 2 Ground Type П strong earthquake motions. Design recommendations are suggested following the results of the parametric study.

关键词: damage control design     shape memory alloy     parameter study     displacement-based verification     strain-based verification     time history analysis    

钛合金离子渗镀表面处理新进展

张高会,徐 重,张平则,葛洪良,崔玉建,温廷敦,潘俊德

《中国工程科学》 2007年 第9卷 第11期   页码 163-166

摘要:

介绍了钛合金表面加弧辉光离子无氢渗镀碳、双层辉光离子无氢渗碳、双层辉光离子渗铬、渗铜等 表面处理的新方法;检测结果显示在钛合金表面均形成了梯度合金层,进一步检测表明,表面渗镀合金层对 改善钛合金耐磨、耐蚀和阻燃性均有显著的作用。

关键词: 钛合金     无氢渗碳     抗磨     阻燃    

Fault tolerant control strategy for modular PWM current source inverter

《能源前沿(英文)》 2023年 第17卷 第2期   页码 228-238 doi: 10.1007/s11708-022-0852-6

摘要: In this paper, a fault-tolerant control method for an input-series output-parallel modular grid-tied pulse-width modulation (PWM) current source inverter is proposed to address the most commonly seen single symmetrical gate-commutated thyristor (SGCT) open-circuit fault problems. This method actively offsets the neutral point of the current space vector to ensure a sinusoidal output of the grid current, and it can achieve the upper limit power of the inverter under the condition of a single SGCT open-circuit fault. In addition, an active damping control method based on grid harmonic current feedback is proposed after analyzing the influence of the transformer ferromagnetic resonance caused by the neutral point offset on the power quality of the grid current. It has been demonstrated that the proposed method effectively suppresses the resonance caused by the transformer and the modified modulation, improving the grid current’s power quality.

关键词: current source converter (CSC)     fault-tolerant control     space vector modulation     active damping     resonance suppression     power quality    

Anodization of titanium alloys for orthopedic applications

Merve İzmir, Batur Ercan

《化学科学与工程前沿(英文)》 2019年 第13卷 第1期   页码 28-45 doi: 10.1007/s11705-018-1759-y

摘要:

In recent years, nanostructured oxide films on titanium alloy surfaces have gained significant interest due to their electrical, catalytic and biological properties. In literature, there is variety of different approaches to fabricate nanostructured oxide films. Among these methods, anodization technique, which allows fine-tuning of oxide film thickness, feature size, topography and chemistry, is one of the most popular approaches to fabricate nanostructured oxide films on titanium alloys, and it has been widely investigated for orthopedic applications. Briefly, anodization is the growth of a controlled oxide film on a metallic component attached to the anode of an electrochemical cell. This review provides an overview of the anodization technique to grow nanostructured oxide films on titanium and titanium alloys and summarizes the interactions between anodized titanium alloy surfaces with cells in terms of cellular adhesion, proliferation and differentiation. It will start with summarizing the mechanism of nanofeatured oxide fabrication on titanium alloys and then switch its focus on the latest findings for anodization of titanium alloys, including the use of fluoride free electrolytes and anodization of 3D titanium foams. The review will also highlight areas requiring further research to successfully translate anodized titanium alloys to clinics for orthopedic applications.

关键词: titanium alloys     anodization     biocompatibility     orthopedics    

钛——跨入新千年的金属巨人

杨遇春

《中国工程科学》 2002年 第4卷 第3期   页码 21-31

摘要:

介绍了海绵钛提取及钛材生产在20世纪的兴起与发展;论述了钛、钛材、钛合金在国民经济各主要工业部门,特别是在高新技术领域的广泛应用与重要作用;展望了钛工业在新千年的市场前景并提出在我国应给予重点发展和关注的建议。

关键词:     海绵钛     钛材     钛工业     钛的市场供求    

近β锻造推翻陈旧理论发展了三态组织

周义刚,曾卫东,俞汉清

《中国工程科学》 2001年 第3卷 第5期   页码 61-66

摘要:

将坯料置于相变的临界点附近10~15℃加热、锻造、锻后水冷,随后,不是采用时效处理,而是先进行高温韧化再低温强化处理。近β锻造的组织不再是等轴α量过多,或是为零的网篮条状α的结构模式;而是约含20%等轴α、50%~60%条状α构成的网篮和β转变基体组成的三态组织。这种结构不仅丰富和发展了国 际上钛合金已有的4种组织类塑(等轴、双态、网篮和并列),而且将等轴和网篮组织的性能优势集于一身,由此带来的力学性能超过了国内外相关技术的性能水平:能在不降低塑性,不丧失热稳定性的条件下,提高材料的高温性能、低周疲劳性能和断裂韧性,在改善性能的同时提高使用温度。近β锻造适用于(α+β)型合金, 还可应用于α、近α和近β型合金,其研究成果已用于制造了多种发动机盘件、飞机和导弹等重要结构件。

关键词: 钛合金     近β锻造     三态组织    

Response of indigenous Cd-tolerant electrochemically active bacteria in MECs toward exotic Cr(VI) based

Xia Hou, Liping Huang, Peng Zhou, Hua Xue, Ning Li

《环境科学与工程前沿(英文)》 2018年 第12卷 第4期 doi: 10.1007/s11783-018-1057-4

摘要:

Cell membrane of indigenous Cd-tolerant EAB harbored more cadmium than chromium.

Indigenous Cd-tolerant EAB cytoplasm located more chromium than cadmium.

Simultaneously quantitatively imaging Cd(II) and Cr(III) ions in EAB was achieved.

Current accelerated the harboring of cadmium in EAB at an initial 2 h.

Current directed the accumulation of more chromium in EAB over time.

关键词: Microbial electrolysis cell     Electrochemically active bacteria     Cd-tolerant bacteria     Cd(II) and Cr(VI)     Fluorescence probe    

钛在汽车工业中的应用及降低钛材成本的工艺

杨遇春

《中国工程科学》 2005年 第7卷 第8期   页码 9-17

摘要:

叙述了钛在减轻汽车自重、节约燃油、保护环境、降低噪声、提高汽车性能方面的优势和应用领域及趋势。介绍并评价了几种降低海绵钛与钛材成本的工艺技术。

关键词:     汽车用钛材     钛冶金新工艺    

Power maximization of variable-speed variable-pitch wind turbines using passive adaptive neural fault tolerant

Hamed HABIBI, Hamed RAHIMI NOHOOJI, Ian HOWARD

《机械工程前沿(英文)》 2017年 第12卷 第3期   页码 377-388 doi: 10.1007/s11465-017-0431-4

摘要:

Power maximization has always been a practical consideration in wind turbines. The question of how to address optimal power capture, especially when the system dynamics are nonlinear and the actuators are subject to unknown faults, is significant. This paper studies the control methodology for variable-speed variable-pitch wind turbines including the effects of uncertain nonlinear dynamics, system fault uncertainties, and unknown external disturbances. The nonlinear model of the wind turbine is presented, and the problem of maximizing extracted energy is formulated by designing the optimal desired states. With the known system, a model-based nonlinear controller is designed; then, to handle uncertainties, the unknown nonlinearities of the wind turbine are estimated by utilizing radial basis function neural networks. The adaptive neural fault tolerant control is designed passively to be robust on model uncertainties, disturbances including wind speed and model noises, and completely unknown actuator faults including generator torque and pitch actuator torque. The Lyapunov direct method is employed to prove that the closed-loop system is uniformly bounded. Simulation studies are performed to verify the effectiveness of the proposed method.

关键词: wind turbine nonlinear model     maximum power tracking     passive fault tolerant control     adaptive neural control    

Removal of fluoride from water using titanium-based adsorbents

Zhijian LI, Shubo DENG, Xueying ZHANG, Wei ZHOU, Jun HUANG, Gang YU

《环境科学与工程前沿(英文)》 2010年 第4卷 第4期   页码 414-420 doi: 10.1007/s11783-010-0241-y

摘要: Three adsorbents including TiO , Ti-Ce, and Ti-La hybrid oxides were prepared to remove fluoride from aqueous solution. The Ti-Ce and Ti-La hybrid adsorbents obtained by the hydrolysis-precipitation method had much higher sorption capacity for fluoride than the TiO adsorbent prepared through hydrolysis. Rare earth (Ce and La) oxides and TiO exhibited a synergistic effect in the hybrid adsorbents for fluoride sorption. The sorption equilibrium of fluoride on the three adsorbents was achieved within 4 h, and the pseudo-second-order model described the sorption kinetics well. The sorption isotherms fitted the Langmuir model well, and the adsorption capacities of fluoride on the Ti-Ce and Ti-La adsorbents were about 9.6 and 15.1 mg·g , respectively, at the equilibrium fluoride concentration of 1.0 mg·L , much higher than the 1.7 mg·g on the TiO . The sorption capacities of fluoride on the three adsorbents decreased significantly when the solution pH increased from 3 to 9.5. The electrostatic interaction played an important role in fluoride removal by the three adsorbents, and Fourier transform infrared (FTIR) analysis indicated that the hydroxyl groups on the adsorbent surface were involved in fluoride adsorption.

关键词: fluoride adsorption     titanium dioxide     titanium-based adsorbent     sorption mechanism    

Photocatalytic reduction of carbon dioxide by titanium oxide-based semiconductors to produce fuels

Xi CHEN, Fangming JIN

《能源前沿(英文)》 2019年 第13卷 第2期   页码 207-220 doi: 10.1007/s11708-019-0628-9

摘要: To tackle the crisis of global warming, it is imperative to control and mitigate the atmospheric carbon dioxide level. Photocatalytic reduction of carbon dioxide into solar fuels furnishes a gratifying solution to utilize and reduce carbon dioxide emission and simultaneously generate renewable energy to sustain the societies. So far, titanium oxide-based semiconductors have been the most prevalently adopted catalysts in carbon dioxide photoreduction. This mini-review provides a general summary of the recent progresses in titanium oxide-catalyzed photocatalytic reduction of carbon dioxide. It first illustrates the use of structural engineering as a strategy to adjust and improve the catalytic performances. Then, it describes the introduction of one/two exogenous elements to modify the photocatalytic activity and/or selectivity. Lastly, it discusses multi-component hybrid titanium oxide composites.

关键词: photocatalysis     carbon dioxide reduction     semiconductors     titanium oxide     renewable fuels    

标题 作者 时间 类型 操作

Machinability of damage-tolerant titanium alloy in orthogonal turn-milling

Tao SUN, Lufang QIN, Junming HOU, Yucan FU

期刊论文

深海装备耐压结构用钛合金材料应用研究

蒋鹏,王启,张斌斌,王洋

期刊论文

Temperature effects of shape memory alloys (SMAs) in damage control design of steel portal frames

Xiaoqun LUO, Hanbin GE, Tsutomu USAMI

期刊论文

双金属电子束选区熔化的硬件开发与成形实验

郭超, 葛文君, 林峰

期刊论文

Parametric study on damage control design of SMA dampers in frame-typed steel piers

Xiaoqun LUO, Hanbin GE, Tsutomu USAMI,

期刊论文

钛合金离子渗镀表面处理新进展

张高会,徐 重,张平则,葛洪良,崔玉建,温廷敦,潘俊德

期刊论文

Fault tolerant control strategy for modular PWM current source inverter

期刊论文

Anodization of titanium alloys for orthopedic applications

Merve İzmir, Batur Ercan

期刊论文

钛——跨入新千年的金属巨人

杨遇春

期刊论文

近β锻造推翻陈旧理论发展了三态组织

周义刚,曾卫东,俞汉清

期刊论文

Response of indigenous Cd-tolerant electrochemically active bacteria in MECs toward exotic Cr(VI) based

Xia Hou, Liping Huang, Peng Zhou, Hua Xue, Ning Li

期刊论文

钛在汽车工业中的应用及降低钛材成本的工艺

杨遇春

期刊论文

Power maximization of variable-speed variable-pitch wind turbines using passive adaptive neural fault tolerant

Hamed HABIBI, Hamed RAHIMI NOHOOJI, Ian HOWARD

期刊论文

Removal of fluoride from water using titanium-based adsorbents

Zhijian LI, Shubo DENG, Xueying ZHANG, Wei ZHOU, Jun HUANG, Gang YU

期刊论文

Photocatalytic reduction of carbon dioxide by titanium oxide-based semiconductors to produce fuels

Xi CHEN, Fangming JIN

期刊论文